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STL vs. STEP — Polygons or Mathematics?

STL vs. STEP — Polygons or Mathematics?

STL or STEP – that is the question

Choosing a file format isn't just a matter of compatibility. It's a choice between an approximate copy and a mathematical original. If you're still exporting details in STL, you're losing control over surface quality before you even hit the "Slice" button.

  1. STL (Standard Tessellation Language): Polygonal mesh STL converts your model into a set of triangles. It's like a pixel image, but in 3D.
DATA_STREAM: image-591e7e
SCALE: 1.0 // 720x400
3D_PRINT_DATA
  • Pros: Works with any 3D printer; huge database of ready-made models (Thingiverse, Printables).
  • Cons: Approximate geometry. A round hole in STL is not a circle, but a polygon. Trying to edit STL in CAD is like trying to change text on a scanned sheet of paper.
  1. STEP (Standard for the Exchange of Product model data): Математична точність STEP stores mathematical curves and surfaces (NURBS) rather than triangles.
DATA_STREAM: image-ec44ae
SCALE: 1.0 // 1920x1080
3D_PRINT_DATA
  • Pros: Perfectly smooth radii regardless of scale; easy editing (you can simply change the hole diameter in CAD); smaller file size with significantly higher accuracy.
  • Cons: Not all older slicers work adequately with it, although Bambu Studio and Orca Slicer have been "in the loop" for a long time.

Let's compare

  • Accuracy: STL — linear approximation | STEP — mathematical identity.
  • Editing: STL — "dead" mesh | STEP — live parametric model.
  • File size: STL — growing with quality | STEP — consistently lightweight.
Conclusion: STL is sufficient for artistic figurines. For engineering assemblies where bearing fit or smooth running is important — only STEP.

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